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打破試劑溶液的表面張力,提升乳糖醇制備的攪拌混合效果

來源:山(shan)東健奕宏(hong)生物制藥有限公(gong)司 瀏覽 276 次 發(fa)布時間:2024-01-29

乳糖(tang)醇是12碳糖(tang)醇,可由乳糖(tang)經(jing)觸(chu)媒氫化制得,有無水型和含(han)有一個結合水的(de)兩種產品(pin),甜(tian)味(wei)爽(shuang)口,常與高(gao)甜(tian)度(du)(du)甜(tian)味(wei)劑結合使用,無后味(wei),吸濕(shi)性(xing)低,溶解度(du)(du)高(gao),其相(xiang)對分(fen)子質量與蔗糖(tang)相(xiang)似,對水分(fen)活(huo)度(du)(du)的(de)影響(xiang)也與蔗糖(tang)相(xiang)似,在酸性(xing)及堿性(xing)條(tiao)件下均穩(wen)(wen)定,在食品(pin)加(jia)工(gong)的(de)高(gao)溫條(tiao)件下也十分(fen)穩(wen)(wen)定。乳糖(tang)醇適(shi)用于(yu)許多食品(pin),例如烘焙(bei)食品(pin)、涂糖(tang)衣(yi)的(de)糖(tang)果以及冷凍含(han)乳甜(tian)食等(deng)。


乳糖醇(chun)的(de)制備(bei)工藝,主要工藝過(guo)(guo)程將乳糖配成溶液(ye)導入(ru)至筒體1內,調pH7.0~8.0,加入(ru)固形物質量(liang)5~10%的(de)雷尼鎳催(cui)化(hua)(hua)(hua)劑,經(jing)過(guo)(guo)2.0~3.0h的(de)氫(qing)(qing)化(hua)(hua)(hua)反(fan)應(ying)后得到氫(qing)(qing)化(hua)(hua)(hua)液(ye),氫(qing)(qing)化(hua)(hua)(hua)反(fan)應(ying)的(de)最高溫度(du)125~140℃,經(jing)過(guo)(guo)活性炭脫色(se)、滿室床離(li)子(zi)交換后得到凈(jing)化(hua)(hua)(hua)液(ye),再經(jing)過(guo)(guo)濃縮、結(jie)晶、離(li)心和烘干后得到結(jie)晶乳糖醇(chun)。


現(xian)有(you)的乳(ru)(ru)糖(tang)醇生產用凈化裝置(公開號:CN219356032U)至(zhi)少有(you)以下(xia)弊端:上述專利使(shi)混(hun)合(he)(he)組(zu)(zu)件(jian)(jian)在(zai)進(jin)行轉動(dong)時(shi)可(ke)以進(jin)行上下(xia)往復滑動(dong),使(shi)得混(hun)合(he)(he)組(zu)(zu)件(jian)(jian)可(ke)以對筒體內的乳(ru)(ru)糖(tang)溶(rong)(rong)液和雷(lei)尼鎳(nie)催化劑(ji)進(jin)行充分(fen)的混(hun)合(he)(he);由(you)于單純靠帶動(dong)混(hun)合(he)(he)組(zu)(zu)件(jian)(jian)上下(xia)移動(dong)對試(shi)(shi)劑(ji)溶(rong)(rong)液進(jin)行攪拌,難以打(da)破試(shi)(shi)劑(ji)溶(rong)(rong)液的表(biao)面張力,促進(jin)多種試(shi)(shi)劑(ji)的混(hun)合(he)(he),影響乳(ru)(ru)糖(tang)醇制備的攪拌混(hun)合(he)(he)效(xiao)果。

步驟一(yi):通過(guo)(guo)進料(liao)(liao)管將試劑(ji)溶(rong)液注入混(hun)(hun)料(liao)(liao)桶(tong)內,通過(guo)(guo)驅(qu)動(dong)(dong)電機驅(qu)動(dong)(dong)傳動(dong)(dong)軸(zhou)轉動(dong)(dong),使傳動(dong)(dong)軸(zhou)通過(guo)(guo)連接(jie)組件帶動(dong)(dong)連接(jie)盤與活塞筒(tong)轉動(dong)(dong),使活塞筒(tong)底端(duan)安裝的兩根出(chu)液管能夠隨之(zhi)在混(hun)(hun)料(liao)(liao)桶(tong)內轉動(dong)(dong),使兩根出(chu)液管與多根加(jia)強(qiang)桿能夠充當(dang)攪拌棒對試劑(ji)溶(rong)液進行混(hun)(hun)合(he)攪拌;


步(bu)驟二:在(zai)連(lian)接盤(pan)(pan)帶動(dong)活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)轉動(dong)的(de)同時,固定安(an)裝(zhuang)于(yu)連(lian)接盤(pan)(pan)外周的(de)導(dao)(dao)柱將(jiang)(jiang)沿套管內(nei)側開(kai)設的(de)導(dao)(dao)槽滑動(dong),使導(dao)(dao)柱能夠通(tong)(tong)過連(lian)接盤(pan)(pan)帶動(dong)活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)相(xiang)對(dui)活(huo)(huo)(huo)(huo)(huo)塞(sai)墊上(shang)下(xia)移動(dong)做往復活(huo)(huo)(huo)(huo)(huo)塞(sai)運動(dong),使活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)在(zai)向(xiang)下(xia)移動(dong)時,其底(di)部(bu)的(de)進液(ye)口(kou)打開(kai),混料桶(tong)內(nei)不同深度的(de)試(shi)劑(ji)溶(rong)液(ye)被吸入活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)內(nei),在(zai)活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)向(xiang)上(shang)移動(dong)時,其底(di)部(bu)的(de)進液(ye)口(kou)關閉,相(xiang)對(dui)固定位置的(de)活(huo)(huo)(huo)(huo)(huo)塞(sai)墊將(jiang)(jiang)把活(huo)(huo)(huo)(huo)(huo)塞(sai)筒(tong)(tong)(tong)(tong)內(nei)吸入的(de)試(shi)劑(ji)溶(rong)液(ye)通(tong)(tong)過兩根出液(ye)管擠出,使兩根出液(ye)管出液(ye)端排出的(de)試(shi)劑(ji)溶(rong)液(ye)能夠相(xiang)互(hu)對(dui)沖碰(peng)撞;


步驟三(san):在兩根出液管帶動加強桿轉(zhuan)動的(de)同時將帶動渦輪(lun)葉片轉(zhuan)動,使(shi)轉(zhuan)動的(de)渦輪(lun)葉片能夠(gou)通過轉(zhuan)軸帶動攪(jiao)(jiao)拌(ban)桿轉(zhuan)動,使(shi)攪(jiao)(jiao)拌(ban)桿對混料桶內的(de)試劑溶(rong)液進行橫(heng)向攪(jiao)(jiao)拌(ban)混合,提高混合效果。


在連(lian)接盤帶(dai)動(dong)活(huo)(huo)塞(sai)(sai)筒(tong)轉動(dong)的同(tong)(tong)時(shi),固(gu)定安(an)裝(zhuang)于連(lian)接盤外周(zhou)的導柱將(jiang)(jiang)沿套管(guan)內(nei)(nei)側開設(she)的導槽(cao)滑(hua)動(dong),使導柱能(neng)(neng)夠(gou)(gou)(gou)通過(guo)(guo)連(lian)接盤帶(dai)動(dong)活(huo)(huo)塞(sai)(sai)筒(tong)相對(dui)活(huo)(huo)塞(sai)(sai)墊上下移動(dong)做(zuo)往復(fu)活(huo)(huo)塞(sai)(sai)運動(dong),使活(huo)(huo)塞(sai)(sai)墊將(jiang)(jiang)活(huo)(huo)塞(sai)(sai)筒(tong)內(nei)(nei)吸(xi)入的試(shi)(shi)劑溶(rong)(rong)液(ye)通過(guo)(guo)兩(liang)(liang)根出(chu)液(ye)管(guan)擠出(chu),使兩(liang)(liang)根出(chu)液(ye)管(guan)出(chu)液(ye)端排出(chu)的試(shi)(shi)劑溶(rong)(rong)液(ye)能(neng)(neng)夠(gou)(gou)(gou)相互對(dui)沖碰撞,可以(yi)打(da)破試(shi)(shi)劑溶(rong)(rong)液(ye)的表面張(zhang)力,促進(jin)多種試(shi)(shi)劑的混(hun)合(he)(he),減(jian)少局(ju)部(bu)濃(nong)度差(cha)異,提高混(hun)合(he)(he)均(jun)勻(yun)性,并且能(neng)(neng)夠(gou)(gou)(gou)對(dui)混(hun)料桶(tong)內(nei)(nei)的試(shi)(shi)劑溶(rong)(rong)液(ye)進(jin)行攪(jiao)動(dong),能(neng)(neng)夠(gou)(gou)(gou)有效(xiao)的提高試(shi)(shi)劑溶(rong)(rong)液(ye)的混(hun)合(he)(he)效(xiao)果;在活(huo)(huo)塞(sai)(sai)筒(tong)帶(dai)動(dong)出(chu)液(ye)管(guan)轉動(dong)的同(tong)(tong)時(shi)還能(neng)(neng)夠(gou)(gou)(gou)上下移動(dong),使出(chu)液(ye)管(guan)能(neng)(neng)夠(gou)(gou)(gou)對(dui)混(hun)料桶(tong)內(nei)(nei)不同(tong)(tong)深度的試(shi)(shi)劑溶(rong)(rong)液(ye)進(jin)行均(jun)勻(yun)攪(jiao)拌。